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Mitsubishi Heavy Industries Turbocharger Rebuild

Mitsubishi MHI Turbo Rebuild

Complete in-house rebuild service for the full Mitsubishi Heavy Industries turbocharger lineup. TD04, TD04L, TD04H, TD05, TD05H, TD05HR, TD06, TD06SL2, TD07, TD08 and the full GReddy MHI-based lineup. Parts stocked in-house for every series. In-house VSR balancing since 2008.

TD05Highest Volume TD04-TD08All Stocked GReddyMHI Internals
Start Your Rebuild
Small FrameTD04 TD04L TD04H TD04HL
Mid FrameTD05 TD05H TD05HR TD06
Large FrameTD07 TD07S TD08 TD08H
Key AppsEVO WRX STI DSM VR-4 Volvo
GReddyT517Z-T88H (MHI Internals)
In Shop Since2008, 17+ years
MHI Model Designation

MHI Part Number Decoded

MHI uses a model designation system that tells you exactly what is inside the turbo if you know how to read it. Take TD05H-16G-7cm² as an example:

TD05 = turbine housing family (determines physical size and mounting flange). H = turbine wheel style (H is most common on performance units; HR = twin scroll). 16 = compressor wheel size identifier (MHI internal sizing code; larger numbers mean larger flow). G = compressor blade style (G/Gk = alternating tip heights). 7cm² = turbine housing scroll area (similar to A/R on Garrett; 6cm² ≈ A/R 0.41, 7cm² ≈ 0.49, 8cm² ≈ 0.57).

FamilyPrefixNotes
TD0449177-XXXXXStandard small frame, single scroll
TD04L49377-XXXXXSlightly larger exducer than TD04
TD04H / TD04HL49189-XXXXXHL has integrated bypass valve
TD05 / TD05H / TD05HR49178-XXXXXHR = twin scroll, used EVO IV-VIII
TD06 / TD06SL2 / TD06H49179-XXXXXSL2 = semi-large frame 2
TD07 / TD07S49A78-XXXXXLarge frame, high-HP builds
TD08 / TD08H49A79-XXXXXLargest MHI frame, race

Not sure which unit you have? Contact us with the part number from the CHRA nameplate, or tell us the vehicle and year and we can identify it.

Series Coverage

Every MHI Series We Rebuild

We rebuild the full range of Mitsubishi Heavy Industries turbochargers from the small TD04 through the large-frame TD08. Parts stocked in-house for every MHI series including GReddy. GReddy exclusively uses Mitsubishi Heavy Industries turbochargers; every GReddy unit runs MHI internals.

TD05 / TD05H

300 to 450+ HP: Most Common MHI Unit

The most rebuilt MHI unit we see. The TD05H-16G is the dominant variant, used as OEM equipment on the EVO I through III and as the most common aftermarket upgrade for Subaru WRX, STI, and DSM platforms. We stock all rebuild components for fast turnaround. Also covers TD05H-18G, TD05H-20G, and TD05-14B variants.

Applications: Mitsubishi EVO I, II, III / Galant VR-4 / Eagle Talon / Plymouth Laser / DSM 1G 2G / Subaru WRX STI upgrade / Saab / Starion / Conquest (TD05-12A)

TD05HR

350 to 500+ HP: Twin Scroll

Twin scroll turbine housing variant of the TD05H. Used as OEM on the Lancer Evolution IV through VIII. The twin scroll design improves exhaust pulse separation at low RPM for faster spool. Identified by the 49178-prefix part number and the twin entry turbine housing. Parts stocked for this series as well.

Applications: Mitsubishi Lancer Evolution IV, V, VI, VII, VIII (4G63T)

TD04 / TD04L

150 to 280 HP: Small Frame

The small-frame MHI units. TD04 was used on a wide range of OEM applications from the late 1980s through 2000s. TD04L has a slightly larger turbine exducer diameter. Both use the 49177/49377 prefix part numbers and share internal components. Common on Subaru WRX non-STI, Dodge Neon SRT-4, PT Cruiser GT, Mitsubishi Galant, Eclipse, Volvo, and many others.

Applications: Subaru WRX (non-STI) / Dodge Neon SRT-4 / PT Cruiser GT / Mitsubishi Eclipse / Galant / Volvo / Saab 9-2x Aero

TD04H / TD04HL

200 to 350 HP: Volvo and European

Larger turbine wheel variant of the TD04 family. 49189-prefix part numbers. The TD04HL is identifiable by its integrated bypass valve cast into the compressor housing, a unique feature not found on other TD04 variants. Used extensively on Volvo T5 and high-boost European applications.

Applications: Volvo 850R / S70 / V70 R AWD / S60 T5 / V70 T5 / Saab 9-3 Aero / Mitsubishi 3000GT

TD06 / TD06SL2

400 to 600 HP: Step Up from TD05

The step up from TD05 in the MHI lineup. TD06SL2 (semi-large frame 2) is the most common aftermarket variant, capable of 450-600 HP on the right application. Used as upgrade turbos on EVO and WRX builds that have outgrown the TD05 platform. Also used OEM on some Japanese domestic market vehicles.

Applications: EVO / WRX upgrade builds / JDM OEM / GMC Syclone / Typhoon (TD06-17C) / GReddy T67 hybrid (TD06 cart with TD07 housing)

TD07 / TD07S

550 to 750 HP: Large Frame

Large frame MHI unit. The TD07 compressor housing was used in the GReddy T67 hybrid (TD07 compressor on a TD06 turbine) which was a popular high-horsepower street unit in the DSM and EVO community. TD07S is a slightly modified version. Contact us with your specific configuration as the TD07 has several variants.

Applications: High-HP EVO / DSM builds / GReddy T67 hybrid applications

TD08 / TD08H

700 HP and up: Largest MHI Frame

The largest frame in the MHI performance lineup. Used in the GReddy T78 and T88 hybrid configurations (T78 = TD08 compressor on TD07 turbine, T88 = full TD08). Race and extreme street applications. Contact us before shipping to confirm rebuild options and parts availability for your specific configuration.

Applications: GReddy T78 / T88 / extreme HP builds / circuit race applications

TF035 / TF04 / TF06

OEM Diesel / Passenger Car

The TF-series covers OEM diesel and smaller passenger car applications including the TF035HL, TF035HM, and TF035HS. Commonly found on Mitsubishi diesel 4M40/4M41 engines in Pajero and Outlander. Contact us with your specific model for rebuild options.

Applications: Mitsubishi Pajero / Outlander diesel / 4M40 / 4M41 / various OEM passenger car diesels

GReddy TZ Series

300 to 600 HP: MHI TD05H Based

GReddy T517Z, T518Z, T618Z, and T620Z are all built on MHI TD05H internals. GReddy develops proprietary compressor and turbine housings around the MHI core for specific vehicle applications. Rebuild components are the same parts we stock for the TD05H line.

Applications: Nissan Skyline GT-R R32/R33/R34 / Mazda RX-8 / Toyota JZX100 / Honda / Subaru / Nissan

GReddy T67-25G

500 to 750 HP: MHI TD06/TD07 Hybrid

The T67 is a hybrid built on MHI TD07 compressor hardware mated to a TD06 turbine section with a machined TD06H exhaust housing. GReddy spec 25G compressor wheel. One of the most popular GReddy performance upgrades for the EVO, DSM, and rotary platforms.

Applications: Mitsubishi EVO / DSM / Galant VR-4 / Mazda RX-7 FD3S / MR2 SW20 upgrade builds

GReddy T78 / T88

600 HP to 1000+ HP: MHI TD07/TD08

The T78 uses an MHI TD08 compressor section mated to a TD07 turbine. The T88 uses full TD08 turbine and compressor sections. Available in multiple turbine housing configurations. Two of the most iconic JDM big-single turbos ever produced.

Applications: Nissan Skyline GT-R / Toyota Supra JZA80 / Mazda RX-7 FD3S / extreme HP builds
Part Number Reference

Find Your Part Number

Search by MHI or GReddy part number, Subaru OEM number, model designation, or application. GReddy uses MHI internals throughout their lineup; rebuild components are the same parts. If your number is not listed, contact us and we can identify your turbo.

Showing all 81 part numbers
Part NumberModelEngineApplicationType
TD04L (Subaru WRX)
49377-04300TD04L-13TEJ20 / EJ252002-2007 Subaru Impreza WRXOEM Turbo
49377-04302TD04L-13TEJ20 / EJ252002-2007 Subaru Impreza WRXOEM Turbo
49377-04363TD04L-13TEJ20 / EJ252002-2007 Subaru Impreza WRXOEM Turbo
49377-04370TD04L-13TEJ20 / EJ252002-2007 Subaru Impreza WRXOEM Turbo
49377-04372TD04L-13TEJ20 / EJ252002-2007 Subaru Impreza WRXOEM Turbo
49377-04380TD04L-13TEJ20 / EJ252002-2007 Subaru Impreza WRXOEM Turbo
49377-04500TD04L-13TEJ20 / EJ252004-2008 Subaru Forester XTOEM Turbo
49377-04502TD04L-13TEJ20 / EJ252004-2008 Subaru Forester XTOEM Turbo
49377-04504TD04L-13TEJ2052004-2006 Subaru Baja TurboOEM Turbo
49377-04505TD04L-13TEJ2052005-2006 Saab 9-2x AeroOEM Turbo
49377-04550TD04L-13TEJ20 / EJ25Subaru WRX / Forester XTOEM Turbo
49377-04552TD04L-13TEJ20 / EJ25Subaru WRX / Forester XTOEM Turbo
49377-04553TD04L-13TEJ20 / EJ25Subaru WRX / Forester XTOEM Turbo
49377-04555TD04L-13TEJ20 / EJ25Subaru WRX / Forester XTOEM Turbo
14411AA382TD04L-13TEJ202002-2005 Subaru WRX (Subaru OEM)Subaru OEM
14411AA383TD04L-13TEJ202002-2005 Subaru WRX (Subaru OEM)Subaru OEM
14411AA530TD04L-13TEJ252006-2007 Subaru WRX (Subaru OEM)Subaru OEM
14411AA531TD04L-13TEJ252006-2007 Subaru WRX (Subaru OEM)Subaru OEM
14411AA532TD04L-13TEJ252006-2007 Subaru WRX (Subaru OEM)Subaru OEM
14412AA360TD04L-13TEJ20Subaru WRX (Subaru OEM)Subaru OEM
14412AA381TD04L-13TEJ20Subaru WRX (Subaru OEM)Subaru OEM
TD04 / TD04L (Dodge / Eclipse)
49177-06500TD04LR-16Gk2.4L I-4 EDZ2003-2005 Dodge Neon SRT-4OEM Turbo
49177-06501TD04LR-16Gk2.4L I-4 EDZ2003-2005 Dodge Neon SRT-4OEM Turbo
49177-06510TD04LR-16Gk2.4L I-4 EDZ2004-2005 PT Cruiser GTOEM Turbo
TD04H / TD04HL (Volvo)
49189-05310TD04HL-18T-7B5234TVolvo V70 R AWD 2.3OEM Turbo
49189-00135TD04HL-16T-7B5234TVolvo 850 ROEM Turbo
49189-05410TD04HL-19T-7B5244TVolvo S70 / V70 2.4ROEM Turbo
49189-05112TD04HL-16T-7B5254TVolvo S60 / V70 T5OEM Turbo
TD05 / TD05H
49178-01470TD05H-16G4G63TMitsubishi EVO I / II / III / Galant VR-4 / DSMOEM Turbo
49178-01500TD05H-16G4G63TMitsubishi EVO I / II / III / Galant VR-4OEM Turbo
49178-01510TD05H-14B4G63TMitsubishi Galant VR-4 / Eclipse GSXOEM Turbo
49178-06300TD05H-16GEJ20 / EJ205Subaru Impreza WRX STI / EVO upgradeOEM / Upgrade
49178-06310TD05H-16G-7EJ20 / EJ205Subaru Impreza GT555 / WRX STIOEM Turbo
49377-07325TD05H-16GEJ20 / EJ25Subaru WRX / STI upgradeUpgrade
49377-04100TD05H-16GEJ20Subaru Impreza WRX / STIOEM / Upgrade
49135-04600TD05H-16GEJ20Subaru Impreza WRX / STIOEM / Upgrade
14412-AA092TD05H-16GEJ20Subaru Impreza WRX (Subaru OEM)Subaru OEM
14411-AA091TD05H-16GEJ20Subaru Impreza WRX (Subaru OEM)Subaru OEM
14412-AA140TD05H-16GEJ20Subaru Impreza WRX (Subaru OEM)Subaru OEM
14412-AA240TD05H-16GEJ20Subaru Impreza WRX STI (Subaru OEM)Subaru OEM
TD05HR (EVO IV-VIII)
49178-01530TD05HR-16G64G63TMitsubishi Lancer Evolution IV / VOEM Turbo
49178-02310TD05HR-16G64G63TMitsubishi Lancer Evolution V / VIOEM Turbo
49178-02380TD05HR-16G64G63TMitsubishi Lancer Evolution VI Tommi MakinenOEM Turbo
49178-02390TD05HR-16G64G63TMitsubishi Lancer Evolution VIIOEM Turbo
49178-02400TD05HR-16G64G63TMitsubishi Lancer Evolution VIIIOEM Turbo
49178-02550TD05HR-16G64G63TMitsubishi Lancer Evolution VIII MROEM Turbo
TD06 / TD06SL2
49179-00260TD06SL2-20G4G63T / EJ20Mitsubishi EVO / Subaru WRX STI upgradeUpgrade
49179-00260TD06H-20G4G63TEVO / DSM high HP upgradeUpgrade
49S79-01230TD06L2-20GEJ20 / EJ25Subaru WRX STI non-wastegate upgradeUpgrade
49S79-01160TD06H-20GEJ20 / EJ25Subaru WRX STI non-wastegate upgradeUpgrade
TD05H Upgrades
49S78-05100TD05H-18GEJ20 / EJ25Subaru WRX STI non-wastegate upgradeUpgrade
49S78-05400TD05H-18GEJ20 / EJ25Subaru WRX STI upgradeUpgrade
MTS78-01000TD05H-16KX3SEJ20 / EJ25Subaru WRX STI upgradeUpgrade
TD04 (3000GT / Stealth)
49177-02310TD04-09B6G72T1991-1999 Mitsubishi 3000GT VR-4 / Dodge Stealth R/T TTOEM Turbo
49177-02311TD04-09B6G72T1991-1999 Mitsubishi 3000GT VR-4 / Dodge Stealth R/T TTOEM Turbo
TD05 / TD05H
49178-00390TD05-14B4G63T1990-1994 Mitsubishi Eclipse GSX / Eagle Talon TSiOEM Turbo
49178-00500TD05-14B4G63T1990-1994 Mitsubishi Eclipse GSX / Eagle Talon TSiOEM Turbo
49178-01410TD05H-14B4G63T1995-1999 Mitsubishi Eclipse GST / GSX / Eagle TalonOEM Turbo
TD04 / TD04L (Dodge / Eclipse)
49377-01510TD04L-09B4G63T1995-1999 Mitsubishi Eclipse GS-T (FWD)OEM Turbo
GReddy TZ Series
11500121GReddy T517Z 8cm P750RB26DETTNissan Skyline GT-R R32 / R33 / R34GReddy Turbo
11500122GReddy T517Z 10cm P750RB26DETTNissan Skyline GT-R R32 / R33 / R34GReddy Turbo
11500123GReddy T517Z 8cm P765VariousS13 / S14 / S15 / Honda / Subaru applicationsGReddy Turbo
11500124GReddy T517Z 10cm P765VariousS13 / S14 / S15 / Honda / Subaru applicationsGReddy Turbo
11500131GReddy T518Z 8cmVariousGReddy bolt-on turbo applicationsGReddy Turbo
11500132GReddy T518Z 10cmVariousGReddy bolt-on turbo applicationsGReddy Turbo
GReddy T618Z (RX-8)
11500141GReddy T618Z13B (RX-8)Mazda RX-8GReddy Turbo
GReddy TZ Series
11520097GReddy T517Z 8cm Twin KitVQ37VHRNissan 370Z Z34GReddy Twin Kit
GReddy T67
11500151GReddy T67-25G4G63T / 13B-REWMitsubishi EVO / DSM / Mazda RX-7 upgradeGReddy Turbo
GReddy T78 / T88
11520038GReddy T78 33D Single KitRB26DETTNissan Skyline GT-R R32 BNR32GReddy Kit
11520065GReddy T78 KitRB26DETTNissan Skyline GT-R R32/R33/R34GReddy Kit
11510030GReddy T78 29D 14cm Kit2JZ-GTEToyota Supra JZA80GReddy Kit
11510509GReddy T78 29D 17cm Kit2JZ-GTEToyota Supra JZA80GReddy Kit
11510510GReddy T78 33D 17cm Kit2JZ-GTEToyota Supra JZA80GReddy Kit
11510516GReddy T88 34D 22cm Kit2JZ-GTEToyota Supra JZA80GReddy Kit
11540032GReddy T78 33D Kit13B-REWMazda RX-7 FD3SGReddy Kit
GReddy TD05 / TD06
11500201GReddy TD06SH-20G4G63T / 13B-REWEVO / DSM / RX-7 upgradeGReddy Turbo
11500211GReddy TD06SL2-20GEJ20 / SR20DETWRX / STI / S13 / S14 upgradeGReddy Turbo
11500221GReddy TD06SH-25G4G63T / 2JZ-GTEEVO / Supra high-HP upgradeGReddy Turbo
11500161GReddy TD05H-18GEJ20 / EJ25Subaru WRX / STI upgradeGReddy Turbo
11500171GReddy TD05SH-18GEJ20 / EJ25Subaru WRX / STI upgradeGReddy Turbo
11500241GReddy TD07S-25G2JZ-GTE / RB26DETTSupra / Skyline high-HP upgradeGReddy Turbo

No results for your number? Contact us at sales@theboostlab.com with your part number and we can identify your unit.

Common Failure Modes

Why MHI Turbos Come In

MHI turbos are well-built units. Nearly every failure we see has an external cause: oil supply, contamination, heat, or a boost issue that put the turbo over its limits. Understanding the root cause is the first step in every rebuild we do.

101

Oil Starvation on Cold Start

The most common root cause we find in MHI turbos, especially on EVO and WRX builds running modified oil systems. The turbo needs oil pressure from the first moment it spins. Worn oil pumps, restrictive aftermarket oil filters, or long oil passages starve the bearing housing on startup before pressure builds. Journal bearing wear and shaft scoring follow. Subaru issued a TSB specifically about replacing the banjo bolt on the oil feed line when installing a new turbo on EJ engines.

202

Oil Contamination and Coking

Extended oil intervals, hot shutdowns after track sessions, and any engine oil consumption issue allow oil to degrade inside the bearing housing. Contaminated oil loses its film strength and accelerates bearing wear. Oil left in a hot turbo after shutdown bakes into carbon deposits that restrict passages on the next start. We see this frequently in dedicated track cars without turbo timers and street cars running extended drain intervals.

303

Compressor Surge Damage

Surge occurs when a turbo is pushed past the left edge of its compressor map: the compressor stalls and the airflow reverses momentarily. On MHI units this manifests as a distinctive fluttering sound that many owners mistake for normal blow-off valve operation. Repeated surge cycles load the thrust bearing with reverse axial force and can crack compressor wheel blades. Common on TD05 units that are boost-spiking or running on maps that are not tuned for the actual wheel size.

404

Boost Spike and Overspeed

Poorly tuned or malfunctioning boost control causes the turbo to exceed its design shaft speed. At overspeed the compressor and turbine wheels experience forces they are not designed to handle. Blade tip erosion, wheel cracking, and catastrophic failure follow. Particularly common on TD04L units on SRT-4 Neons and PT Cruiser GTs running aggressive tunes without proper boost control. Every wheel is inspected at teardown for overspeed-related damage.

505

Foreign Object Ingestion

Intake tract failure: a cracked intercooler pipe, a loose clamp, or debris ingested through a poorly filtered intake sends material into the compressor wheel at speed. Even small debris at compressor RPM is enough to damage blade tips and create an imbalance that destroys bearings quickly. Compressor housing rub marks and bent or chipped blade tips are the diagnostic fingerprints. The intake system must be inspected and repaired before installing the rebuilt turbo.

606

Seal Failure from Pressure Imbalance

MHI piston rings are gas control rings, not pressure seals. Oil leaks past them when the pressure balance in the system is disrupted: clogged oil drain, elevated crankcase pressure from blow-by, or a blocked PCV system. The rings do not wear out on their own and cannot be replaced as a standalone fix. We diagnose why the pressure imbalance exists before rebuilding so the new seals do not face the same conditions.

Our Rebuild Process

Every MHI Turbo Done Right

We have been rebuilding MHI turbos since 2008. Parts are stocked in-house across the full lineup. TD05 is our most common unit but TD04, TD04L, TD04H, TD06, TD07, and TD08 components are all on the shelf. All work including VSR balancing is done in-house at our Dade City shop. Every job is tracked in our repair management system from intake through shipment.

1

Teardown and Root Cause Inspection

Full disassembly and photography on arrival. Root cause identified before any parts are ordered. We distinguish between bearing failure, oil starvation, surge damage, and overspeed so the rebuilt turbo does not fail the same way.

2

Bearing Replacement

Journal bearings, thrust bearing, and thrust washer replaced. Bearing components stocked in-house across all MHI series. CHRA cleaned and oil passages inspected for restriction and coking.

3

Wheel Inspection and Piston Ring Replacement

Compressor and turbine wheels inspected for tip damage, erosion, and overspeed indicators. All piston rings replaced. Seal plates and o-rings inspected and replaced as needed.

4

In-House VSR Balancing

Every rebuilt CHRA dynamically balanced in-house above OEM specification before final assembly. Not sent out.

5

Final Assembly and Inspection

Housings cleaned and inspected. Shaft play verified within tolerance. Turbo photographed and packaged for return shipment.

Common Questions

Frequently Asked Questions

How fast is the turnaround on a TD05?
We stock rebuild components across the entire MHI lineup, TD04 through TD08. TD05 is our highest-volume unit but no series goes on hold waiting for a parts order. Typical turnaround on any MHI unit that does not need wheel replacement is 5 to 7 business days from arrival. TD05 often runs closer to the shorter end of that range given the volume we see. If wheel replacement or additional parts are needed we contact you before proceeding with an updated timeline.
What is the difference between TD05H and TD05HR?
The TD05HR has a twin scroll turbine housing. The standard TD05H uses a single volute. The twin scroll design in the HR separates exhaust pulses from alternating cylinder pairs, which improves exhaust pulse energy at low RPM and speeds spool. The HR was used as OEM equipment on the Lancer Evolution IV through VIII. All TD05, TD05H, and TD05HR units share the 49178-prefix part numbers. The twin scroll housing is visible externally; it has two separate exhaust inlets rather than a single inlet on the standard unit.
My EVO came with a TD05HR. Can I put a standard TD05H housing on it?
Yes, but it requires a matching manifold change. The twin scroll housing on the HR requires a twin scroll exhaust manifold with separate ports for each housing inlet. If you swap to a single scroll TD05H housing you need a single scroll manifold to go with it. Both will bolt to the same CHRA cartridge. Many EVO owners swap to a single scroll setup for simplicity or to run larger aftermarket turbos that are not available in twin scroll configurations. We rebuild both configurations.
I have a Subaru TSB about the oil banjo bolt. What is that about?
Subaru TSB 02-103-07 specifically addresses the oil feed banjo bolt on EJ engines. The banjo bolt connecting the turbo oil feed line at the cylinder head can develop a restriction over time, reducing oil flow to the turbo on startup. Subaru recommends replacing this bolt whenever the turbo is replaced. It is one of the most overlooked installation steps and a common cause of rebuilt turbo failure on EJ engines. Always replace this bolt, the copper crush washers, and the oil feed line itself when installing a rebuilt turbo.
How do I ship my turbo?
Submit the rebuild form at repair.theboostlab.com first. Drain any residual oil from the inlet and outlet ports before packaging. Plug the ports to prevent contamination during transit. Double-box the unit with foam or bubble wrap on all sides. Ship via UPS or FedEx to 37833 Pineapple Ave Unit A, Dade City, FL 33523. We will send a receiving confirmation.
Do you work with shops and dealers?
Yes. We work with performance shops, dealers, and fleet operations nationwide. If you are sending multiple MHI units regularly, contact us about wholesale pricing and shop accounts. We accommodate priority turnaround for established trade accounts, which matters especially on TD05 units where your customer is waiting on their EVO or STI.

Ready to Rebuild?

Start your rebuild request in our repair system. All MHI series turnaround is fast because we stock the parts across the full lineup. Every job is documented from intake through return shipment.

Start Your Rebuild Request

37833 Pineapple Ave Unit A • Dade City, FL 33523 • sales@theboostlab.com